Resilient Wheel Press
Pre-compressed rubbers can be mounted to resilient wheels only with specially designed machines that are used for the assembly of rubbers between wheel center and tyre. KAAF Wheel presses allow you to make a perfect assembly by applying the pre-compressed force required for the assembly of the Bo'54 wheel at a precise position, force, and speed. The machines can be customized for customer demands and different types of wheels. Production is carried out with a force application capacity of up to 500 tons. In addition, the molds and equipment required for the wheels to be mounted are designed and presented to the users with the machine.
Some Advantages of KAAF Wheel Press;
TECHNICAL FEATURES OF KAAF RESILIENT WHEEL PRESS
| PRODUCT FEATURES | DETAIL |
|---|---|
| Model | KWP54XXX |
| Machine Type | Above Ground (no construction work required) |
| Mounting Method | Pre-tensioned Assembly with Compression Cone |
| Compatible Type of Resilient Wheels | Bochum’54 |
| Compatible Diameter Range of Resilient Wheels | 0 – 1300mm (Oriented acc. to customer wheel diameter) |
| Machine Dimension | ~4000(h)x3050x1800mm (Will be finalized after design revision requested by customer) |
| Number of Pistons | Dual Piston |
| Height Between Ram and Plate | 1300mm |
| Coach Stroke | 1200mm |
| Maximum Load | 0-500tons |
| Extension Speed | 0 – 540 mm/min |
| Retract Speed | 0 – 780 mm/min |
| Maximum Working Pressure | 0-800 bar |
| Power of The Machine | ~29 kW (Will be finalized after design revision requested by customer) |
| Compliant Rubber Lubricant | Soft Soap or Other Suitable Lubricant |
| Upper Mold Rotation Ability | 360o Rotatable Mold |
| Mold Type of Plate | Replaceable Mold with Suitable Wheel Type |
| Main Carcass Manufacturing Method | Welded Manufacturing |
| PRODUCT FEATURES | DETAIL |
|---|---|
| Machine Fixing Method | Bolted Connection to Flore |
| Compression Plate | Precisely Machined High Strength Steel |
| Wheel Tyre Centering Method | Wheel Tyre Centering Apparatus |
| Replaceable Assembly Plates | Precisely Machined High Strength Steel |
| Wheel Tyre Holder Arm | Reinforced Steel with Self Locking System |
| Compression Cone | Precisely Machined High Strength and Hardened Steel |
| Compression Cone Connection Method | Bolted Connection to the Wheel Center |
| Compliant Rubber Lubricant | Soft Soap or Other Suitable Lubricant |
| Total Weight of The Machine | Apr. 7500kg (Will be finalized after design revision requested by customer) |
| Hydraulic Unit Connections | Safe Connection with Steel Twisted Pipes |
| Hydraulic Unit Placement | Can Be Positioned on Or Around the Machine |
| Safety | Mechanical Safety Precautions Against Hydraulic System Problems |
| Load Standby | Available |
| Load Hold | Available |
| Energy Source | 380V AC 3-Phase |
| Machine Control Method | Operating Arm and Button |
| Second Piston Control Method | Operating Arm and Button |
KAAF RESILIENT WHEEL PRESS AUXILIARY EQUIPMENT LIST
